Construction – Project

MEI works Area 1 BAPCO Modernization Program (BMP)

Client: Technip FMC (Italy), Tecnicas Reunidas (TR) (Spain) and Samsung Engineering (South Korea)

Mechanical, Electrical and Instrumentation Construction, Pre-Commissioning and Commissioning assistance for the Utilities Area 1 works for BMP, which includes Erection of Boiler, Reformer, Nitrogen Package, Hydrogen production unit, Compressors, Pumps, Vessels, Stacks, Air Coolers, Substations, Control rooms etc.

Peak Manpower

2000 Nos.

Total Man Hours

13.1 million

Years

2019 to 2025

  • Erection of steel structures Approx. 4,910 M ton
  • Equipment Erection of Approx. 16,358 M ton covering
  • Erection of vertical and horizontal static equipment.
  • Erection of fired equipment, flares, stacks.
  • Erection of rotating equipment.
  • Erection of air coolers.
  • Erection of compressors.
  • Erection of packages (field assembled, skid mounted, etc.) including
  • relevant insulation installation piping and instrumentation where required.
  • Installation of equipment internals and filling materials
  • Refractory works.
  • Pre-Commissioning and Commissioning
  • Valve Testing & installation

Piping erection works

  • Installation of piping and piping components. (Aboveground)
  • Execution of non-destructive examinations (e.g. RT, LP, MP, UT. PMI, Hardness test).
  • Execution of post-weld heat treatment.
  • Hydrotest.
  • Auxiliary support supply, fabrication and installation

Painting works

  • Surface preparation and application of complete painting systems for welding seams and pipe supports.
  • Touch-up and final coats of shop primed surfaces.
  • Touch-up of shop finished surfaces.
  • Touch-up and tie-coat application for steel structures to be fireproofed.
  • Identification system for insulated and uninsulated surfaces.

Insulation works

  • Piping and equipment personnel protection, hot insulation and cold insulation.
  • Valves and flanges insulation
  • Acoustical insulation

Installation of

  • MV/LV Cable installation.
  • MV/LV motor installation.
  • MV/LV switchgear installation.
  • Transformer installation( power & Distribution)
  • Grounding works.
  • Installation of Lighting and small power system.
  • Installation of Earthing and Lightning Protection system.
  • Installation of UPS & Battery systems
  • Electrical Heat Tracing system installation.
  • Electrical Equipment testing and commissioning.

Instrumentation

  • Installation of DCS system.
  • PLC/SCADA system installation.
  • Signal/Control cable installation.
  • Installation of field Instruments.
  • Installation of Flow, Temperature elements.
  • Installation of Shutdown valves and MOV’s.
  • Installation of Fire & Gas system.
  • Installation of fiber Optic cables.
  • Installation of CCTV system.
  • Installation of the Telephone system.